1250
Coal Processing
TGS®

Leveraging continuous R&D investment, high-level patented technologies, and extensive large-scale industrial validation, TGS® combines innovation with reliability, enabling enterprises to achieve high efficient, sustainable, low-cost dry separation of fine coal.

How It Works

The TGS® is based on gradient fluidization technology, designed for dry separation of raw coal size below 80mm. Fluidization allows solid particles to behave like a fluid under airflow. As materials of different densities have different critical fluidization air velocities, the TGS® uses independently controlled air chambers at the bottom of the separation bed to create multiple gradient force fields with varying superficial air velocities. Under airflow buoyancy and vibration, particles of varying density and size enter different fluidization states across each gradient. Through multi-gradient stratification, particles are fully layered by density, and the layers are precisely cut to achieve high-precision separation.

 

The TGS® system consists of an intelligent gradient-fluidization dry separation system, a digitally controlled air supply system, separation performance X-ray detectors and an intelligent density control system:

The intelligent gradient-fluidization dry separation system is divided into different modules including the homogenisation feeding unit, drive unit, separation unit, discharge unit and dust extraction unit.The operation of all module systems can achieve stable and accurate separation performance.

The digital controlled air supply system is consisted of a low-noise fan, digital air valve and air duct, providing separation power for the intelligent gradient-fluidization dry separation system, and  to achieve gradient fluidization separation and improve separation performance.

An automatic sampler and an X-ray separation performance detector are positioned in the middlings or reject streams, with feedback sent to the intelligent density control system for real‑time adjustment.

The intelligent density control system can receive data from the X-ray separation performance detector, bed state sensor, etc. The embedded controller carries an intelligent gradient fluidization density control model to adjust the separation density to achieve automatic operation . It excels in feed conditions with extremely low, extremely high, or highly variable reject rates.

TGS ® Advantages
  • High Intelligence

    AI-driven separation with digital control ensures stable performance and unmanned operation

  • Superior Separation Accuracy

    Accurately distinguishes coal from waste, even under complex operating conditions.

  • Large Processing Capacity

    Handles high-throughput operations with stable, continuous performance.

  • Wide Feeding Size Range

    Effectively processes particles with wide of size range in a single unit, reducing installment of multiple systems.

  • Higher Calorific Value

    Produces higher-calorific-value clean coal without increasing moisture content, maximizing resource recovery and economic benefits.

  • No Slime Generation

    Eliminates slime generation through a dry process, improving product stability and simplifying downstream tailings handling and reducing environmental management costs.

  • Lower Operating Costs

    Eliminates the need for water, magnetite, and chemicals while significantly simplizing processing system, reducing energy consumption and maintenance costs.

TGS ® Model & Specification
Model TGS 1050A TGS 2050A TGS 3050A TGS 4050A
Feeding Size (mm) Nominal Capacity (t/h)
80-13/8 40-80 80-160 160-240 240-320
50-10/6 50-100 100-200 200-300 300-400
25-6/3 63-125 125-250 250-375 375-500
13-3/2 63-125 125-250 250-375 375-500

80-3/2

(Wide Size Range)

/ 105-210 210-310 310-420

 

Note:

Processing capacity is related tothe feed size, moisture, washability and target coal products

The final equipment selection can only be determined after calculation based on the customer’s raw coal washability data.

 

 

 

Overall Dimensions & Weight
Model Length
(mm)
Width
(mm)
Height (mm) Weight
(kg)
H1 H2
TGS1050A 17,947 9,303 15,260 9,524 69,239
TGS2050A 19,947 10,303 15,260 9,524 99,239
TGS3050A 21,348 10,946 15,611 9,560 130,675
TGS4050A 21,985 12,118 15,110 9,800 141,864

 

  Note:All dimensions and weights are provided for reference only. Final data is subject to the actual product supplied.

Why MeiTeng TGS ® ?
13
Outstanding Seperation Accuracy and Huge Capacity

 TGS® achieves outstanding separation accuracy with the misplace rate of waste in clean product ≤5.0% or the waste discharge rate ≥90%, the misplace rate of coal in waste product  ≤1.0% . These indicators are significantly superior to other traditional air separation equipment.

The maximum processing capacity of a single TGS® unit can reach 800 t/h.

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Achieves Autonomous Operation

Eliminates dependence on operator skills, experience and manual intervention, ensuring stable and consistent separation performance while reducing labor requirements and operating costs.

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12-1
Innovation Beyond Traditional Dry Separation

Applies the latest technology to overcome the limitations of traditional dry separation,  resolving the long-standing operational difficulties of conventional air jigs and air tables, by upgrading wind-based separation technology with integrating sensor-based identification, gradient fluidization, and AI technologies.

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NUMEROUS PATENTED TECHNOLOGIES2
Complete Intellectual Property Rights

Developed entirely through MeiTeng’s in-house R&D, TGS® is protected by more than 60 authorized patents, including 10 invention patents, 48 utility model patents, and 1 software copyright.

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Premium Components for Maximum Reliability

Utilizes top-tier motors, gear-box,, exciters, inverters, and electrical control components, selected according to customer requirements, to ensure reliable operation and extended equipment life.

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certificates
Certified to International Quality Standards

The complete machine has obtained CE, EAC and GOST certifications, and can also be customized to meet specific requirements of different countries and users.

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Superior Wear Resistance

All material-contacting parts are equipped with wear-protection measures or wear-resistant liners. Consumable components such as sieve decks , discharge wheels, and discharge chutes are designed for quick replacement.

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Exclusive Anti-blocking Sieve Deck

The use of anti-blocking sieve deck technology thoroughly solves the problems of frequent clogging and difficult cleaning of the bed in traditional air tables.

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model
Modular, Skid-mounted Design

The modular, skid-mounted structure significantly reduces installation time while enabling rapid deployment, relocation, and integration into mobile processing plants.

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Title
Description
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MeiTeng product brochure(EN V202510) MeiTeng product brochure(EN V202510)
Learn about product features, technical specifications, and complete intelligent solutions for efficient and sustainable operations
How the TGS Works Future of Efficient Fine Coal Separation How the TGS® Works
This video demonstrates its operating principle, key features, and on-site performance.
Explore the DCP Coal Dry Preparation Dream Plant- Explore the DCP Coal Dry Preparation Dream Plant
This video showcases the complete process flow of DCP Dream Plant


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