1250
Coal Processing
TCS®

Advancing Coarse Slime Separation Beyond Conventional Technologies

How It Works

TCS® is  a liquid–solid fluidized bed separator widely applied in coarse slime coal separation, mineral processing, desliming, and tailings recovery. It operates based on the principles of fluidization and hindered settling, where particles with different densities and sizes exhibit different settling velocities. High-density particles settle through the suspension layer formed by water and intermediate-density particles, while low-density particles rise with the upward flow. This difference in settling behavior enables efficient separation of valuable products from waste materials.

The mineral slurry is fed from the top of cylindrical vessel and met by evenly distributed upward water, thus generating an autogenous medium with certain density. The lower density particles will rise and go to the overflow stream, while the higher density particles will settle and discharge through the underflow stream. The density of the suspension bed can be precisely controlled by adjusting the underflow discharge rate.

Underflow discharge is achieved by using variable-frequency pumps and stable pressure flushing water instead of traditional bell-shaped valves, ensuring continuous and stable discharging velocity. A mechanical interference device provides secondary disturbance, eliminate the sedimentation of coarse particles at the bottom and enhancing bed stability. Install a constant-pressure water supply system to ensure stable pressure for overflow water and underflow discharge flushing water. This process enables precise density control, intelligent adjustment, and a stable, fully automated separation environment.

 

Applications

By integrating advanced sensing, stable fluidization control, and intelligent automation technologies, the TCS® Intelligent Coarse Slime Separator upgrades traditional teetered-bed separation technology, enhancing separation accuracy, processing capacity, and operational stability for coarse slime coal processing.

Designed for particles ranging from 1.5 to 0.15 mm, TCS® supports a wide range of density separation applications and delivers improved performance compared with conventional teetered-bed separators, spirals, and water-medium cyclones.

 

Advantages
  • Higher Separation Precision

    With an Ep value of 0.06–0.09, TCS® achieves superior separation accuracy compared with traditional teetered-bed separators (Ep 0.12–0.15) and spirals (Ep 0.15–0.2).

  • Continuous and Stable Discharge

    Tailings discharge is fully continuous via variable-speed pump and constant-pressure flushing water,ensuring stable discharge and a more stable fluidized separation bed.

  • Greater Processing Capacity

    Under the same diameter specification, TCS® provides 1.5–2 times greater processing capacity compared with conventional teetered-bed separators.

  • Intelligent & Unattended Operation

    Fully digital monitoring and automated control enable unmanned, reliable operation.

  • Stable Separation & Density Control

    Dynamic interference technology stabilizes the separation bed, maintaining density cut-point fluctuation within ±0.001 g/cm³.

  • Wider Feeding Size

    The separation range is broader, with an upper feed size limit up to 1.5 mm.

TCS® Model & Specification
Model Nominal Vessel Diameter
(mm)
Process Capacity
 (t/h)
Upward Water Capacity
(m³/h)
Dimension Diameter×Height (mm) Weight
(t)
Water Inlet Pressure
(MPa)
Feeding Size
(mm)
Ep Value
TCS 1×30 1500 30–40 20–40 Φ1,932×4,800 2.5 0.07-0.10

1.5–0.15

Preferred 1.0–0.25 

≤0.09

Feeding size 

1.0–0.25 mm

TCS 1×50 2100 60–80 50–80 Φ2,532×5,000 6.0
TCS 1×60 2400 80–105 70–100 Φ2,832×5,000 7.0
TCS 1×70 2700 105–130 100–130 Φ3,232×5,100 8.0
TCS 1×80 3000 130–160 120–160 Φ3,432×5,100 8.5
TCS 1×90 3300 160–195 150–200 Φ3,732×5,100 9.0

 

 

 

Overall Dimensions & Weight
Model Length
(mm)
Width
(mm)
Height
(mm)
TCS 1×30 1,962 1,852 4,785
TCS 1×50 2,739 2,619 4,957
TCS 1×60 3,029 2,926 5,281
TCS 1×70 3,302 3,305 5,057
TCS 1×80 3,709 3,614 5,160
TCS 1×90 3,988 3,985 5,124

 

Note:All dimensions and weights are provided for reference only. Final data is subject to the actual product supplied.

Why MeiTeng TCS®
NUMEROUS PATENTED TECHNOLOGIES-tcs
Independent R&D and Proprietary IP

Developed exclusively by MeiTeng with 3 invention patents, 10 utility model patents, and 1 design patent.

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Proven Technological Breakthrough

Achieves continuous, stable underflow discharge, overcoming the limitations of traditional intermittent operation.

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Superior Performance

Delivers superior precision, stability, and automation compared with conventional teetered-bed separators, spirals, and water-medium cyclones.

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Smart and Sustainable

Fully digitalized, intelligent operation reduces human intervention and operational risks.

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High Reliablitiy & Adaptability

Designed for long-term stable operation, adaptable to diverse plant conditions and process upgrades.

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