By combining pressure-driven dewatering with through-flow dewatering, the hyperbaric disc filter provides superior filtration efficiency. Compared with conventional filter presses and ceramic filters, it offers significantly higher processing capacity at the same final moisture content, while enabling a higher degree of automation and fully unattended operation.
This system utilizes a fully enclosed pressure vessel design for high‑efficiency solid‑liquid separation. The filter unit is housed within a sealed pressure chamber, with a belt conveyor positioned beneath the filter discharge chute and a discharge device installed at the head end for automated cake removal.
During operation, the feed slurry is continuously pumped into the filter tank. Simultaneously, compressed air is introduced into the pressure chamber to establish a controlled pressurized environment. As the filter discs rotate, a pressure differential is created between the filter disc and the atmospheric‑vented filtrate separator via the distribution valve. This differential pressure forces the liquid phase through the filter media immersed in the slurry, while the solid particles are retained on the media surface, progressively forming a filter cake.
As the discs continue to rotate, the cake passes through a drying zone to reduce residual moisture before reaching the discharge zone, where it is efficiently stripped from the media. The discharged cake drops onto the conveyor and is transferred to the lower hopper of the discharge device. The system runs continuously; once a predetermined volume of cake has accumulated, the discharge device cycles intermittently to discharge the cake from the system.
The entire sequence—filtration, drying, cake discharge, and material handling—is fully automated, requiring no manual intervention. This ensures reliable, continuous operation with minimal labor and reduced operational risk.
Throughput and Cake Moisture
| Flotation Clean Coal | Raw Coal | Iron Concentrate | Copper Concentrate | Calcium Silicate Slag (Aluminum Industry) |
|---|---|---|---|---|
| Cake moisture≤18% | Cake moisture≤20% | Cake moisture≤8% | Cake moisture≤8% | Cake moisture≤15% |
|
Throughput 0.6-0.8t/m² ·h |
Throughput 0.4-0.6t/m² ·h |
Throughput 0.8-1.2t/m² ·h |
Throughput 0.8-1.0t/m² ·h |
Throughput 0.7-0.9t/m² ·h |
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Flotation tailings
Efficient dewatering of fine tailings and slurriesto reduce moisture and lower disposal costs
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Raw coal slurry
High-capacity dewatering of raw coal slurry for lower moisture and more efficient downstream handling
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Ferrous and non-ferrous metals
High-capacity solid-liquid separation for concentrates, sludges and process residues
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Chemical and environmental industries
Reliable filtration of process sludges, induaner production and compliance
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High-Pressure Dewatering Performance
– True high-pressure filtration over 10 MPa; increases dewatering efficiency by up to 30%
– Achieves ultra-low cake moisture through high-pressure compression and enhanced dewatering
– Ensures key output indicators:final moisture and yield, consistently meet quality standards
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Compact Footprint
– Modular design with no filter frame; lightweight and easy to install
– Eliminates traditional filter frames
– Uniform and efficient three-sided sealing
– Designed for high-throughput slurry dewatering
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Smart Diagnostics and Predictive Maintenance
– HD cameras and microphones inside the pressure chamber for real-time visual and acoustic monitoring
– Sensors to detect: Door leaks; Air leaks; Cake abnormalities; Sealing integrity;Discharge failures;
– Enables automatic alerts and predictive maintenance, minimizing unplanned downtim
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Intelligent Upgrades & Energy Efficiency
The pressurized filter system integrates intelligent control features:
– Establishes digital energy-saving models
– Real-time monitoring of cake thickness, feed concentration, pressure, and airflow
– Automatic adjustment of key parameters: main motor speed, fan pressure, and dry layer pressure difference
– Achieves over 30% reduction in energy consumption
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Fully enclosed and automated operation
– 100% material discharge success rate
– Zero human intervention required
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Remote Monitoring & Control
– Real-time insights into the operating status of the pressurized filter system
– Supports remote troubleshooting and performance tracking, ideal for centralized control rooms or multi-site operations
| Series | Model | Filtration Area (m²) |
Filter Disc Diameter (m) |
Number of Filter Discs (m) |
Filter Disc Speed (r/min) |
|---|---|---|---|---|---|
|
GPJ serires For Coal |
GPJ-60A | 60 | 3 | 5 | 0.4-1.5 |
| GPJ-72 | 72 | 3 | 6 | ||
| GPJ-96 | 96 | 3 | 8 | ||
| GPJ-120 | 120 | 3 | 10 | ||
| GPJ-144 | 144 | 3.6 | 8 | ||
| GPJ-180 | 180 | 3.6 | 10 |
Note:All data is provided for reference only.
| Series | Model | Filtration Area (m²) | Filter Disc Diameter (m) | Number of Filter Discs(m) |
Filter Disc Speed (r/min) |
Pressure Chamber Diameter (mm) |
Maximum Tank Capacity (m³) |
Maximum Operating Pressure (MPa) |
|---|---|---|---|---|---|---|---|---|
|
PY Series for Non-coal |
PY4/1.5-N | 4 | 1.5 | 2 | 0.5-1.6 | 3,136 | 1.01 | 0.5 |
| PY6/1.5-N | 6 | 1.5 | 3 | 0.5-1.6 | 3,136 | 1.48 | 0.5 | |
| PY8/1.5-N | 8 | 1.5 | 4 | 0.5-1.6 | 3,136 | 1.6 | 0.5 | |
| PYH-12 | 12 | 3 | 1 | 0.8-1.6 | 4,656 | 2.2 | 0.6 | |
| PYN-16 | 16 | 2 | 4 | 0.5-2.7 | 3,000 | 3 | 0.5 | |
| PY-20 | 20 | 2 | 4 | 0.5-2.5 | 3,136 | 2.6 | 0.5 | |
| PYNTK-20 | 20 | 2 | 4 | 0.4-1.5 | 3,628 | 4.6 | 0.5 | |
| PY-40 | 40 | 2 | 8 | 0.5-2.5 | 3,136 | 5 | 0.6 | |
| PYNH-40 | 40 | 2 | 8 | 0.5-2.5 | 3,136 | 5.3 | 0.5 | |
| PYNXH-120 | 120 | 3 | 10 | 0.4-1.5 | 4,500 | 18.2 | 0.5 | |
| PYNTK-120A | 120 | 3 | 10 | 0.4-1.5 | 4,900 | 19 | 0.5 | |
| PYNTK-120B | 120 | 3 | 10 | 0.4-1.5 | 4,500 | 17 | 0.5 |
Note:All data is provided for reference only.
